High Power Rust Remover

1. Introduction

Laser cleaning technology is a new technology that developed in recent decades, related research started in the middle of 80s, and became a new member of the big family of laser processing in. Laser cleaning technology as a new cleaning technology, has become the supplement and extension of traditional cleaning methods, and has been applied in the field of microelectronics, construction, nuclear power, aerospace, automotive, medical, cultural relic protection.

The 2000W high power rust remover is the latest high-tech product. It's is Easy to install, operate, easy to achieving automation.. Plug in power, turn on and start cleaning - without chemicals, media, dust, water.

Cleaning with no detergent, no media, no dust, no water. Auto focus, can clean curved surface, gentle cleaning surface. Cleaning resin, oil stain, rust, coating materials, paints on workpiece surface.

The temperature will increase when the laser reflect on the surface of the oxide coating, the high temperature make the coating burned and gasified immediately.

There are two methods of laser glue removal: one is the high temperature from laser will burn and gasify the glue coating immediately; the second is the rubber particals on aluminum plate surface will splash after the rubber deeper layer getting thermal vibration and thermal shock of laser pulse.

The laser cleaning is an most important process in the removal of contaminants from the surface layer of materials, such as metal, wood, stone, plastics, etc. These contaminants can be substrates such as carbon, rubber or silicon. In most of industries, the surface of the materials is get contaminated, with rust, coating, dirt, etc., the laser cleaning application can be the best way to remove such contaminants and coating in very efficient way.

High power laser cleaning machine is the main product of Herolaser, which is diverse in variety and closely following the market trend and requirements. Herolaser uses advanced production equipment and manufacturing technology to produce high power laser cleaning machines. The product receives favors from the majority of customers for the high quality and favorable price. We adopt scientific and advanced management methods and cultivates a professional and efficient service team to provide quality service for customers.

2. Specifications of the high power rust remover

Model	ML-MF2000I-LC	Maximum Power	14KW
Laser Power	2000W	Weight	350KG
Cooling Way	External Water Cooling	Working Temperature	5-40°C
Laser Wavelength	1064 nm	Laser frequency	1-50k HZ
Power Supply	3 Phase / AC380V	Laser source type	Fiber laser source

3. Features

1. First high power fiber laser cleaning machine in China.

2. Non-contact cleaning, can be no damage to workpiece.

3. Precision positioning, selective cleaning, desired cleaning area can be applied to the workpiece.

4. No need chemical detergent, no consumable. Safe & environment-friendly.

5. Easy to operate ,Either portable or equipped with robot for automatic cleaning.

6. High cleaning efficiency, time-saving.

7. Stable laser cleaning system, free maintenance.

4. Comparison with traditional clean methods

Comparision	Laser Cleaning	Chemical Cleaning	Mechanical Grinding	Dry ice cleaning
Washiing Method	non-contact cleaning	contact cleaning	Abrasive contact cleaning	non-contact cleaning
Harm to base material	None	Yes	Yes	None
Washing Efficiency	High	Low	Low	Mid.
Consumable	Power	Chemical Detergent	Abrasive paper, grinder, abrasive stone	Dry Ice
Washing result	Very good, very clear	Medium, uneven	Medium, uneven	Good, uneven
Precision Washing	Accuracy controllable. High precision	Uncontrollable, low precision.	Uncontrollable, medium precision.	Uncontrollable, poor precision.
Safety/Environment	No pollution	Chemical pollution	Dust pollution	No pollution
Operation	Easy to operate, portable or automation optional.	Complicated process, higher technical requirement of the operator. Pollution prevention measures required.	Need more time & manpower. Pollution prevention measures required.	Easy to operate, portable or automatic.
Investment	High investment on machine. But no consumable, low maintenance cost	Low investment on machine. But expensive consumables	Medium investment on machine. High man-power cost.	Medium investment on machine. High consumable cost.

5. Applications

Laser cleaning equipment is a new generation of surface cleaning high-tech products. It is very easy to install, manipulate and achieve automate. Easy operation, you only turn on the power and open the device, machine will be cleaned with no chemical reagents, no media, no dust and no water. With the advantage of manual adjustment of the focus, fit curved surface cleaning, good surface cleanliness and so on . Laser cleaning machine can clean the resin of subject surface, oil stains, stains, dirt, rust, coating, coating, paint. It mainly have following applications:

- Metal surface rust removal

- Paint cleaning

- Oil stain, contaminant cleaning

- Coating Weld Bead Ultrasonic Cleaning

- Welding/Coating surface pre-treatment.

- Stone figure surface dust & attachment cleaning.

- Plastic mould residues cleaning.

6. Industries

Laser cleaning equipment can clean rust, oil stains, oxides, oxide scales produced by welding, etc. The laser cleaning equipment can be equipped with the welding torch while cleaning the metal parts before and after welding, which can greatly improve the efficiency of welding and improve the quality of the welded parts.

In the case of relatively complicated welding conditions, the workpiece can be perfectly cleaned without disassembling the workpiece, avoiding the disassembly, installation, environmental pollution and other problems required by the traditional cleaning method, and greatly improving the welding efficiency.

Laser cleaning removes lubricants, ferrous and non-ferrous metal impurities on the metal, so that the welding and brazing seams are of high quality, smooth and without porosity, and the visible welding seams with the best stability and quality are obtained. It is suitable for cleaning the surface of steel and aluminum as a pretreatment of the welding surface, and is used in industries including the automobile industry, precision tool production, and shipbuilding.

Cleaning advantages:

1). Remove oxides and other impurities, improve metal corrosion resistance

2). Optimize the surface conditions before welding

3). Stable substrate fusion line interface

4). No medium or chemical reagent is needed, and the operation is dry and clean

5). Immediate use before welding

6). Expanded surface structuring treatment

7). Develop laser head for special geometric shapes

Laser cleaning can efficiently clean the weld, which is safe and environmentally friendly. It is not only cleaning after welding, but also cleaning the workpiece before welding, which is beneficial to improve welding efficiency.

7. Advantages

● Herolaser adopts Germany IPG laser source as our core parts which is the most famous laser source in the world. The whole machine have better cleaning quality, higher laser stability, higher laser efficiency, higher laser constancy, longer laser lifetime.

● Wide application, easy operate, either portable or installed with robot for automatic cleaning. Real-time monitoring of cleaning results can achieve specific and customized cleaning as per different cleaning requirements.

● Maintenance free. Low operating costs, system stability and almost no maintenance. The whole machine can use almost 8-10 years without any problem.

● Easy-operated control system. The machine interface is very clear and concise, and the operation is convenient. Various parameters can be set to realize the control of the laser galvonometer easily.

● High Customization to meet customer different cleaning requirements. The mode of the cleaning machine can be switched arbitrarily, and other cleaning modes can be customized according to specific requirements. The mode parameters can be saved, which is convenient for next operation.

● Safe &environmental friendly technology. No need chemical detergent, no consumables.

● Non-contact cleaning, good cleaning performance on workpiece.

● Precision positioning, selecting cleaning, desired cleaning area can be applied to the workpiece.

● 15-meter cable length from the laser machine to laser gun head. Most of others are only have 5-meter laser cable. Our machine is much more suitable for larger operation area, if customer need to operate machine far away from the machine, our machine is the best choice.

8. Professional & High Quality Production Technique

All Herolaser products are produced according to international standards. The layout, wiring, safety design, quality control and production process of the products are all executed according to international standards. The whole machine is very convenient for maintenance and after-sale service.

9. Sample pictures

10. Hero Laser Headquarter & Production center view

http://www.herolasertech.com/